Discover How Smart Assembly Optimizes HydraSpecma's Assembly Line
Success Stories
HydraSpecma Leverages New Technology to Secure the Assembly Process
Danish industrial production is experiencing a new wave of innovation where technologies are now becoming an integral part of the assembly process for their products.
Pioneers like HydraSpecma are investing in new digital solutions to make them even better. To secure their assembly process they have chosen our Smart Factory Assembly solution.
In the video you'll see how HydraSpecma has revolutionized their assembly line by implementing elements of Smart Factory Assembly, such as
- Scanners for component identification
- Pick-by-light for quick product localization
- Smart tools to ensure consistency and process reliability
- Digital work instructions that guide the worker through the assembly process
These solutions lead to higher product quality, greater process reliability and faster onboarding of new employees.
The Future of Assembly is Digital
For many manufacturing companies, the digital revolution is no longer a matter of ‘if’ but rather ‘when’. Smart technologies have long been at the top of the agenda, and for HydraSpecma, the consideration has been which digital solutions to choose for their assembly to future-proof their production.
The solution they chose is scalable and can be customized in three core areas, either by selecting individual systems or as a complete package solution:
1. Digital assembly instructions: Workers are guided visually through the assembly process step by step and can mark when a task is complete. The assembly instructions can either be displayed on interactive touchscreens, tablets, projected displays or with smart glasses.
2. Advanced tools and connected technology: Virtually all tools and digital devices can be integrated into the system – smart tools, logistics systems and even collaborative robots. The connected technologies collect valuable data for quality management of the individual processes.
3. Traceability of production data: All guides and tools can be linked to the operational software ELAM Solutions. The data corrects errors early in the assembly process and ensures seamless production with higher output.
We wanted to bring new technology into our factory to secure our processes. After evaluating other suppliers, we chose Bossard's solution as it was the most ideal based on what our needs were.
Who Is HydraSpecma?
HydraSpecma is the largest wholesaler and manufacturer of high-quality hydraulic solutions, hydraulic hoses and components in the Nordic region. They are a global company with more than 100 years of experience in the industry and supply everything from individual components to complete solutions.
As one of the leading companies in Denmark in the use of new technology, HydraSpecma has invested in advanced logistics solutions and manufactures customer-specific parts using fully automated machining centres. Here they produce thousands of pumping stations every year – from 1-piece to large series – where each item is tested before delivery to ensure it meets the highest quality requirements.
HydraSpecma is committed to delivering top quality and to understanding each customer's needs so they can provide the best solutions every time.
A Selection of Benefits Realized for HydraSpecma
Consistent Tightening Torques
“We use electronic torque wrenches that are connected to the system. This ensures that the assembly process cannot continue until the correct torque has been achieved.”
The system ensures that the electronic torque wrenches tighten components to the same torque every time, and before the next step is “unlocked,” the correct torque must be achieved before the technician can continue with the assembly process.
Fewer Mispicks When Assembling the Product
"With ‘Pick-By-Light’ and the integrated scanners, we eliminate picking errors in the assembly process as the employee is guided exactly where and from which box to pick the item from."
Our proven technologies in logistics solutions make the picking process easy and intuitive. With the help of scanners and light signals, the employee is guided safely from start to finish.
Onboarding of New Employees in No Time
“It's very easy to train new employees to assemble our blocks, since all they have to do is follow the instructions on the iPad, pick up the parts according to the lights, and use the electric wrenches.”
The onboarding process has become much easier for HydraSpecma because the system intuitively tells you what to do next. This also means that the assembly line can be quickly and easily reconfigured for other production outputs.
HydraSpecma's success story with Smart Factory Assembly is a clear example of the benefits of digital transformation on the assembly line. This is the future for many manufacturing companies if they want to stay competitive in the increasing global competition and minimize errors for their products.
Are You Ready for the Future of Manufacturing?
Your organisation can get these benefits in your assembly, too. Our team of experts is ready to guide you through every stage of implementation and our customer support is available whenever you need it.
